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 2008 Rubicon Rear axle...Since it's out.

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5 posters
AuthorMessage
testrat
Walks The Walk
Walks The Walk
testrat


Number of posts : 105
Age : 69
Location : Bartlesville, Okla
Rig : 2008 4Dr Rubicon Auto
specs. : Dick Cepeck Crusher Tires and Wheels, 5.38 Gears, Bomb Shell kit and C-gussets, Tom Woods 1350 drive shafts
Registration date : 2010-05-14

2008 Rubicon Rear axle...Since it's out. Empty
PostSubject: 2008 Rubicon Rear axle...Since it's out.   2008 Rubicon Rear axle...Since it's out. Icon_minitimeThu 26 Aug 2010, 12:59 am

Well, I bought this truss thinking I might be able to use on the the front Dana.... But that didn't happen. So.... Since I have the rear Dana out... Maybe?????

2008 Rubicon Rear axle...Since it's out. IMG_0608
This is what it is. Too tall. I didn't want to scrap it, so here we go.
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So, I used my Vertical Bandsaw and knoched the steel at the bend so I could heat and bend it where I needed.
2008 Rubicon Rear axle...Since it's out. IMG_0611

2008 Rubicon Rear axle...Since it's out. IMG_0612

2008 Rubicon Rear axle...Since it's out. IMG_0614
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So, I opened it up and brought the top down close to the pumpkin. I'm not looking to weld to it this time. The side with the vent, had to drill a hole for access to the nipple. And since i can't "seal" this gusset by welding all around, also put some "drain" holes on front and back. Did paint the inside before welding in place. There is a "L" bracket laying in approximate location I am considering attaching. One on each side. Will bolt to the top and use longer bolts to attach on each side of the pumpkin. Since I have a milling machine, I will slot the holes a bit.

2008 Rubicon Rear axle...Since it's out. IMG_0627
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Welded up.... So, is this overkill??????
2008 Rubicon Rear axle...Since it's out. IMG_0633

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2008 Rubicon Rear axle...Since it's out. IMG_0634

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2008 Rubicon Rear axle...Since it's out. IMG_0635

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Hell bent for stout? Or close to it... kinda-sorta-maybe????

**

cheers
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Constantine
Poster child
Poster child
Constantine


Number of posts : 255
Age : 59
Location : Odem TX
Rig : 2010 JK
specs. : RanCho 4"/SmiTTy XRC BuMpers/SmiTTY CoMp 10 WInCh/PoSion SpYder/
Registration date : 2010-07-25

2008 Rubicon Rear axle...Since it's out. Empty
PostSubject: Re: 2008 Rubicon Rear axle...Since it's out.   2008 Rubicon Rear axle...Since it's out. Icon_minitimeThu 26 Aug 2010, 8:08 am

looks good and strong nice job
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jonsjeep
Pathetic
Pathetic
jonsjeep


Number of posts : 2345
Age : 50
Location : San Antonio
Rig : 2007 sahara unlimted
specs. : 5.5 rockkrawler mid arm with 39's rancho rear bumper pure jeep front bumper dana 44 front axle, no carpet and a funny dusty smell
Registration date : 2008-02-27

2008 Rubicon Rear axle...Since it's out. Empty
PostSubject: Re: 2008 Rubicon Rear axle...Since it's out.   2008 Rubicon Rear axle...Since it's out. Icon_minitimeThu 26 Aug 2010, 8:49 am

sweet. nice band saw too
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jkx0778
Pathetic
Pathetic
jkx0778


Number of posts : 2490
Age : 46
Location : San Antonio, TX
Rig : 2008 unlimited
specs. : in progress
Registration date : 2008-01-29

2008 Rubicon Rear axle...Since it's out. Empty
PostSubject: Re: 2008 Rubicon Rear axle...Since it's out.   2008 Rubicon Rear axle...Since it's out. Icon_minitimeThu 26 Aug 2010, 9:39 am

looks great. I'll say it again... I wish I had those tools and welding skills Sad
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testrat
Walks The Walk
Walks The Walk
testrat


Number of posts : 105
Age : 69
Location : Bartlesville, Okla
Rig : 2008 4Dr Rubicon Auto
specs. : Dick Cepeck Crusher Tires and Wheels, 5.38 Gears, Bomb Shell kit and C-gussets, Tom Woods 1350 drive shafts
Registration date : 2010-05-14

2008 Rubicon Rear axle...Since it's out. Empty
PostSubject: Re: 2008 Rubicon Rear axle...Since it's out.   2008 Rubicon Rear axle...Since it's out. Icon_minitimeThu 26 Aug 2010, 10:25 am

Hummm, so, I suspect that if I lived in South Tx. I'd have a bunch of new friends? !!! Laughing
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SBC_Tim aka thebigtman
Got No Life
Got No Life
SBC_Tim aka thebigtman


Number of posts : 944
Age : 49
Location : La Vernia, TX
Rig : YJ/TJ, V8, tons
Registration date : 2009-09-04

2008 Rubicon Rear axle...Since it's out. Empty
PostSubject: Re: 2008 Rubicon Rear axle...Since it's out.   2008 Rubicon Rear axle...Since it's out. Icon_minitimeThu 26 Aug 2010, 11:25 am

Great job! I haven't done anything to my rear axle but this sure gives me a few ideas!
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jonsjeep
Pathetic
Pathetic
jonsjeep


Number of posts : 2345
Age : 50
Location : San Antonio
Rig : 2007 sahara unlimted
specs. : 5.5 rockkrawler mid arm with 39's rancho rear bumper pure jeep front bumper dana 44 front axle, no carpet and a funny dusty smell
Registration date : 2008-02-27

2008 Rubicon Rear axle...Since it's out. Empty
PostSubject: Re: 2008 Rubicon Rear axle...Since it's out.   2008 Rubicon Rear axle...Since it's out. Icon_minitimeThu 26 Aug 2010, 4:06 pm

you have a bunch of friends anyways. if you were in South TX you would just see us a lot more often. 2008 Rubicon Rear axle...Since it's out. 508968
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2008 Rubicon Rear axle...Since it's out. Empty
PostSubject: Re: 2008 Rubicon Rear axle...Since it's out.   2008 Rubicon Rear axle...Since it's out. Icon_minitime

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2008 Rubicon Rear axle...Since it's out.
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