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 Home Brew TJ Brute

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MudHound
xxXJohnny
IntenseBlue
7 posters
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IntenseBlue
Trail Ready
Trail Ready
IntenseBlue


Number of posts : 97
Age : 37
Location : San Antonio
Rig : 99 TJ Sport
specs. : I6
Registration date : 2008-07-26

Home Brew TJ Brute - Page 3 Empty
PostSubject: Re: Home Brew TJ Brute   Home Brew TJ Brute - Page 3 Icon_minitimeThu 06 May 2010, 8:10 pm

Very Happy I was waiting for this! I plan to add a little length back to the frame. Im going to cap the ends of the main rails. Then I'll continue the main rails back, but kicked in 6-8 inches. Here is a quick photoshop to give you an idea...
***WARNING PLEASE EXCUSE POOR PHOTO SHOP SKILLS***
Home Brew TJ Brute - Page 3 Untitled

This will give me more clearance for shocks(maybe coilovers/airshocks one day Very Happy ) and this will also let me mount the coil buckets either flush with or above the top of the frame rails. The idea is to keep it low while running 4 inch lift springs. This should allow for plenty of down travel instead of running shorter springs.

Home Brew TJ Brute - Page 3 Untitled2
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jkx0778
Pathetic
Pathetic
jkx0778


Number of posts : 2490
Age : 46
Location : San Antonio, TX
Rig : 2008 unlimited
specs. : in progress
Registration date : 2008-01-29

Home Brew TJ Brute - Page 3 Empty
PostSubject: Re: Home Brew TJ Brute   Home Brew TJ Brute - Page 3 Icon_minitimeThu 06 May 2010, 8:52 pm

you know i just had to say what everyone else was thinking, right ?Home Brew TJ Brute - Page 3 Lol


so hurry up and get finished we. Then I'll borrow it on a wheeling trip cuz you work weekends and break her in... er, i mean, give her a shakedown run Home Brew TJ Brute - Page 3 515968
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IntenseBlue
Trail Ready
Trail Ready
IntenseBlue


Number of posts : 97
Age : 37
Location : San Antonio
Rig : 99 TJ Sport
specs. : I6
Registration date : 2008-07-26

Home Brew TJ Brute - Page 3 Empty
PostSubject: Re: Home Brew TJ Brute   Home Brew TJ Brute - Page 3 Icon_minitimeSat 08 May 2010, 10:33 pm

Very Happy Oh dont you worry cuz...when the day comes it is on! Last week was my first sunday off. Looks like i may be keeping the schedule. Any mother's day Plans? I'll be hangin out with Gma Stella. Hope to see you there.
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jkx0778
Pathetic
Pathetic
jkx0778


Number of posts : 2490
Age : 46
Location : San Antonio, TX
Rig : 2008 unlimited
specs. : in progress
Registration date : 2008-01-29

Home Brew TJ Brute - Page 3 Empty
PostSubject: Re: Home Brew TJ Brute   Home Brew TJ Brute - Page 3 Icon_minitimeMon 28 Jun 2010, 4:44 pm

any updates ???? looks like marshall will be done with his soon and started after you, lol.
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IntenseBlue
Trail Ready
Trail Ready
IntenseBlue


Number of posts : 97
Age : 37
Location : San Antonio
Rig : 99 TJ Sport
specs. : I6
Registration date : 2008-07-26

Home Brew TJ Brute - Page 3 Empty
PostSubject: Re: Home Brew TJ Brute   Home Brew TJ Brute - Page 3 Icon_minitimeMon 12 Jul 2010, 10:02 pm

I wish i could keep up with Marshall by my self! His jeeps gonna turn out real nice. I have had some paying projects come my way so i haven't done much. Started bending some tube for the bed...you can see it under the jeep on the ground. Just today i picked up 2 35 pro crap a/t tires for 30 a pop with about 30% tread. I was really needing these for mock up.
Home Brew TJ Brute - Page 3 Wbshot
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IntenseBlue
Trail Ready
Trail Ready
IntenseBlue


Number of posts : 97
Age : 37
Location : San Antonio
Rig : 99 TJ Sport
specs. : I6
Registration date : 2008-07-26

Home Brew TJ Brute - Page 3 Empty
PostSubject: Re: Home Brew TJ Brute   Home Brew TJ Brute - Page 3 Icon_minitimeMon 12 Jul 2010, 11:37 pm

Here's a shot of the rear...now i'll start on the links.
Home Brew TJ Brute - Page 3 Rear-1
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IntenseBlue
Trail Ready
Trail Ready
IntenseBlue


Number of posts : 97
Age : 37
Location : San Antonio
Rig : 99 TJ Sport
specs. : I6
Registration date : 2008-07-26

Home Brew TJ Brute - Page 3 Empty
PostSubject: Re: Home Brew TJ Brute   Home Brew TJ Brute - Page 3 Icon_minitimeMon 26 Jul 2010, 10:46 am

Well after hunting and searching..... Home Brew TJ Brute - Page 3 Icon_biggrin
Home Brew TJ Brute - Page 3 J2
Home Brew TJ Brute - Page 3 J4

Just the motivation i needed to get my but in gear. Collected a few other parts too.
Home Brew TJ Brute - Page 3 Caliper

And i cut this thing off...
Home Brew TJ Brute - Page 3 Stockbucket

...that way i could get an idea of heighth and width.
Home Brew TJ Brute - Page 3 J3

Been jumping around from body work to link brackets so not much else to show at the moment...
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SBC_Tim aka thebigtman
Got No Life
Got No Life
SBC_Tim aka thebigtman


Number of posts : 944
Age : 49
Location : La Vernia, TX
Rig : YJ/TJ, V8, tons
Registration date : 2009-09-04

Home Brew TJ Brute - Page 3 Empty
PostSubject: Re: Home Brew TJ Brute   Home Brew TJ Brute - Page 3 Icon_minitimeMon 26 Jul 2010, 1:31 pm

Looking good!
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IntenseBlue
Trail Ready
Trail Ready
IntenseBlue


Number of posts : 97
Age : 37
Location : San Antonio
Rig : 99 TJ Sport
specs. : I6
Registration date : 2008-07-26

Home Brew TJ Brute - Page 3 Empty
PostSubject: Re: Home Brew TJ Brute   Home Brew TJ Brute - Page 3 Icon_minitimeFri 30 Jul 2010, 2:19 pm

Couple of steps forward...and a few more back... oh well. I have changed my mind about my bed and frame design so many times and after many alterations i finally said GET OUT!!!!
Home Brew TJ Brute - Page 3 Noframe

I was originally going for that stock frame look but it just wasn't quite what i wanted. I will end up just using 1.75 DOM for both frame rails and tube bed. I'll save this for another day.

Trying to get it rolling....so i didnt a little truss work. I think it will do. 1.75 Tube and 1/2" Bar between for mounting brackets to.
Home Brew TJ Brute - Page 3 Truss
Home Brew TJ Brute - Page 3 Truss2
Coil buckets are just sitting there but the gussets they are sitting on will be knotched level on the ends so they sit right.
Home Brew TJ Brute - Page 3 Truss3

Those are Lower CA brackets on top just to give you an idea of where the uppers will sit. Here is the Lower on the tube...
Home Brew TJ Brute - Page 3 LowerCAbracket
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jkx0778
Pathetic
Pathetic
jkx0778


Number of posts : 2490
Age : 46
Location : San Antonio, TX
Rig : 2008 unlimited
specs. : in progress
Registration date : 2008-01-29

Home Brew TJ Brute - Page 3 Empty
PostSubject: Re: Home Brew TJ Brute   Home Brew TJ Brute - Page 3 Icon_minitimeSat 31 Jul 2010, 7:15 pm

looks good.




btw, what are you using for cutting? plasma or torch?
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IntenseBlue
Trail Ready
Trail Ready
IntenseBlue


Number of posts : 97
Age : 37
Location : San Antonio
Rig : 99 TJ Sport
specs. : I6
Registration date : 2008-07-26

Home Brew TJ Brute - Page 3 Empty
PostSubject: Re: Home Brew TJ Brute   Home Brew TJ Brute - Page 3 Icon_minitimeSun 01 Aug 2010, 10:42 am

I had started out all cutting with the torch but cleaning up with the grinder was going to take me forever...not to mention all the grinding discs! I picked up a harbor Freight plasma and I very happy with its performance. It cuts through 1/4'' plate well, anything thicker and I bust out the ole oxy accetelene.
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Renee10
Pathetic
Pathetic
Renee10


Number of posts : 2515
Location : San Antonio, Texas
Rig : 2007 Stone White 2-Door
Registration date : 2008-01-27

Home Brew TJ Brute - Page 3 Empty
PostSubject: Re: Home Brew TJ Brute   Home Brew TJ Brute - Page 3 Icon_minitimeSun 01 Aug 2010, 8:11 pm

Very nice, you do good work!!!
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http://www.jeep-nation.com
jkx0778
Pathetic
Pathetic
jkx0778


Number of posts : 2490
Age : 46
Location : San Antonio, TX
Rig : 2008 unlimited
specs. : in progress
Registration date : 2008-01-29

Home Brew TJ Brute - Page 3 Empty
PostSubject: Re: Home Brew TJ Brute   Home Brew TJ Brute - Page 3 Icon_minitimeSun 01 Aug 2010, 8:50 pm

IntenseBlue wrote:
I picked up a harbor Freight plasma and I very happy with its performance. It cuts through 1/4'' plate well





I will be paying you a sunday visit in the very near future boing


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IntenseBlue
Trail Ready
Trail Ready
IntenseBlue


Number of posts : 97
Age : 37
Location : San Antonio
Rig : 99 TJ Sport
specs. : I6
Registration date : 2008-07-26

Home Brew TJ Brute - Page 3 Empty
PostSubject: Re: Home Brew TJ Brute   Home Brew TJ Brute - Page 3 Icon_minitimeMon 02 Aug 2010, 8:16 am

Thank you...I appreciate the compliments.

Let me know when you wanna come play in that garage cuz...you can bring the the familia with you too!
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IntenseBlue
Trail Ready
Trail Ready
IntenseBlue


Number of posts : 97
Age : 37
Location : San Antonio
Rig : 99 TJ Sport
specs. : I6
Registration date : 2008-07-26

Home Brew TJ Brute - Page 3 Empty
PostSubject: Re: Home Brew TJ Brute   Home Brew TJ Brute - Page 3 Icon_minitimeFri 29 Oct 2010, 8:42 am

Well It's been way to long since the last update...Finally found a 39/64th Drill bit to press in new bigger 9/16th studs so my front and rear D60s match. First i had to remove some rust and material. After some love with my big hammer and paint, I was able to get the rear back together and rolling!
Home Brew TJ Brute - Page 3 Shavings
Home Brew TJ Brute - Page 3 Newvsold
Home Brew TJ Brute - Page 3 Fit
Home Brew TJ Brute - Page 3 Beforeafter
Home Brew TJ Brute - Page 3 Pressed
Home Brew TJ Brute - Page 3 Pressed2
Home Brew TJ Brute - Page 3 Mounted

This Caliper is temp for mock up...looking for the caddy ones with mechanical E Brake.
Home Brew TJ Brute - Page 3 Frontrotor
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IntenseBlue
Trail Ready
Trail Ready
IntenseBlue


Number of posts : 97
Age : 37
Location : San Antonio
Rig : 99 TJ Sport
specs. : I6
Registration date : 2008-07-26

Home Brew TJ Brute - Page 3 Empty
PostSubject: Re: Home Brew TJ Brute   Home Brew TJ Brute - Page 3 Icon_minitimeFri 29 Oct 2010, 8:48 am

Mock up of the new front frame rails and radiator...for motivation
Very Happy
Home Brew TJ Brute - Page 3 Frontend
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jkx0778
Pathetic
Pathetic
jkx0778


Number of posts : 2490
Age : 46
Location : San Antonio, TX
Rig : 2008 unlimited
specs. : in progress
Registration date : 2008-01-29

Home Brew TJ Brute - Page 3 Empty
PostSubject: Re: Home Brew TJ Brute   Home Brew TJ Brute - Page 3 Icon_minitimeFri 29 Oct 2010, 1:12 pm

Man I wish I could go over. maybe one of these sundays No ... but I think I'm on restriction for the next few months lol!


BTW, I have your 2.5" spacers. Call me when you wanna pick them up.
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Renee10
Pathetic
Pathetic
Renee10


Number of posts : 2515
Location : San Antonio, Texas
Rig : 2007 Stone White 2-Door
Registration date : 2008-01-27

Home Brew TJ Brute - Page 3 Empty
PostSubject: Re: Home Brew TJ Brute   Home Brew TJ Brute - Page 3 Icon_minitimeFri 29 Oct 2010, 8:45 pm

Very nice, I am amazed at all the things you know how to do. Great job
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http://www.jeep-nation.com
IntenseBlue
Trail Ready
Trail Ready
IntenseBlue


Number of posts : 97
Age : 37
Location : San Antonio
Rig : 99 TJ Sport
specs. : I6
Registration date : 2008-07-26

Home Brew TJ Brute - Page 3 Empty
PostSubject: Re: Home Brew TJ Brute   Home Brew TJ Brute - Page 3 Icon_minitimeSat 30 Oct 2010, 4:43 pm

Ill call maybe tomorrow rich. TY for the kind words Renee.


One day Im gonna own me a torchmate plasma table. For now these 4 link brackets will have to do.

Front upper and lower CA brackets
Home Brew TJ Brute - Page 3 Linktabs
Home Brew TJ Brute - Page 3 Linktabs2
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jkx0778
Pathetic
Pathetic
jkx0778


Number of posts : 2490
Age : 46
Location : San Antonio, TX
Rig : 2008 unlimited
specs. : in progress
Registration date : 2008-01-29

Home Brew TJ Brute - Page 3 Empty
PostSubject: Re: Home Brew TJ Brute   Home Brew TJ Brute - Page 3 Icon_minitimeTue 16 Nov 2010, 11:28 am

any new progress?




.... sorry, right now I'm living vicariously through other peoples builds / mods Sad
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IntenseBlue
Trail Ready
Trail Ready
IntenseBlue


Number of posts : 97
Age : 37
Location : San Antonio
Rig : 99 TJ Sport
specs. : I6
Registration date : 2008-07-26

Home Brew TJ Brute - Page 3 Empty
PostSubject: Re: Home Brew TJ Brute   Home Brew TJ Brute - Page 3 Icon_minitimeMon 22 Nov 2010, 6:15 pm

Its been really slow... Sad


I managed to finish the rear lower coil buckets...thats about it. The first pic shows how i was gonna weld the plate on before i decided to put the curve on it and match it up to the edge.
Home Brew TJ Brute - Page 3 Coilbuckets
Home Brew TJ Brute - Page 3 Coilbuckets2
Home Brew TJ Brute - Page 3 Coilbuckets3
Home Brew TJ Brute - Page 3 Coilbuckets4
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IntenseBlue
Trail Ready
Trail Ready
IntenseBlue


Number of posts : 97
Age : 37
Location : San Antonio
Rig : 99 TJ Sport
specs. : I6
Registration date : 2008-07-26

Home Brew TJ Brute - Page 3 Empty
PostSubject: Re: Home Brew TJ Brute   Home Brew TJ Brute - Page 3 Icon_minitimeMon 29 Nov 2010, 12:47 am

Just a little painting today...
Home Brew TJ Brute - Page 3 D602-1
Home Brew TJ Brute - Page 3 D603-1
Home Brew TJ Brute - Page 3 Rd60
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jkx0778
Pathetic
Pathetic
jkx0778


Number of posts : 2490
Age : 46
Location : San Antonio, TX
Rig : 2008 unlimited
specs. : in progress
Registration date : 2008-01-29

Home Brew TJ Brute - Page 3 Empty
PostSubject: Re: Home Brew TJ Brute   Home Brew TJ Brute - Page 3 Icon_minitimeWed 01 Dec 2010, 11:24 am

looking good cuz. those spring perches are pretty trick. you need to get it done by June 2011 so we can do a shake down run before MOAB !!!
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IntenseBlue
Trail Ready
Trail Ready
IntenseBlue


Number of posts : 97
Age : 37
Location : San Antonio
Rig : 99 TJ Sport
specs. : I6
Registration date : 2008-07-26

Home Brew TJ Brute - Page 3 Empty
PostSubject: Re: Home Brew TJ Brute   Home Brew TJ Brute - Page 3 Icon_minitimeWed 08 Dec 2010, 12:30 am

Ok i think i'm officially done with the tear down....
Home Brew TJ Brute - Page 3 1272

Yep...those are what's left of the frame rails!

Home Brew TJ Brute - Page 3 127

Took the ole girl outside for some sun...
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