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 GenRight aluminum winch bumper with winch guard

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TXROCK
Poster child
Poster child
TXROCK


Number of posts : 243
Age : 50
Location : Oahu
Rig : 2007 JK Rubicon Unlimited
specs. : 3.5" RK X Factor Mid-Arm lift, 35x12.5x16 MTR/Ks, 16 inch Pro Comp 7069s, Genright Armor
Registration date : 2011-04-01

GenRight aluminum winch bumper with winch guard  Empty
PostSubject: GenRight aluminum winch bumper with winch guard    GenRight aluminum winch bumper with winch guard  Icon_minitimeThu 12 Apr 2012, 5:29 am

Read the directions carefully before you get started as you will have to use a "tap" to make the upper holes on the frame threaded for the bolts on the top of the bumper.

1. Remove the stock bumper and plastic tray under the grill.

2. Use a sledge hammer/BFH to flatten the upper bumper mounting brack down to the frame:

GenRight aluminum winch bumper with winch guard  IMAG0324

3. Use the tap to thread the hole for the upper mounting bolt on the bumper. You will also have to drop the swaybar in order initially line up the winch tray (not to worry as there is a hole in the winch tray and will go back together. You will also need to cut the ends of the crossmember at a 45 degree angle for final assembly...see instructions):

GenRight aluminum winch bumper with winch guard  IMAG0345


4. Line everything up with the winch tray and winch tray/frame mounting brackets that fit in the inside of the winch tray and wrap over the top of the frame:

GenRight aluminum winch bumper with winch guard  IMAG0352

GenRight aluminum winch bumper with winch guard  IMAG0351

GenRight aluminum winch bumper with winch guard  IMAG0346

5. The top hole on the frame will be enlargened using the "tap" bit which will thread the hole for use with the upper bumper mounting bolt.

GenRight aluminum winch bumper with winch guard  IMAG0345

GenRight aluminum winch bumper with winch guard  IMAG0348

GenRight aluminum winch bumper with winch guard  IMAG0346

6. Line everything back up and use the interior mounting plates with the winch tray to attach the winch tray to the frame. You will notice with the winch tray that there is a hole for the rubber pad to the electronic swaybar. (not for 2012s, there is an additional step to relocate the 'can' into the side of the winch tray. there is enough room for it.)

GenRight aluminum winch bumper with winch guard  IMAG0782

GenRight aluminum winch bumper with winch guard  IMAG0783

7. You will need to angle cut the crossmember to install the bumper in the next step:

GenRight aluminum winch bumper with winch guard  IMAG0369

8. once you have everything lined up, use the threaded "nut bars" on the inside of the front frame cross member and inside the frame to thread all bumper mounting bolts and attach the winch tray/bumper together onto the frame. There is 14 mounting bolts all together:

GenRight aluminum winch bumper with winch guard  IMAG0393-2

GenRight aluminum winch bumper with winch guard  IMAG0392

9. Recommend installing your winch prior to mounting the bumper. If not, the only step is to remove the bumper (with winch stray still attached), install the winch and then re-install the bumper.
GenRight aluminum winch bumper with winch guard  IMAG0786
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