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 JK SUT build AKA Bobbed top

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emd2000tbd
r_unda
SBC_Tim aka thebigtman
CRUX
texas-kid
Dern
Mr.RonGilbert
Renee10
Chris
potlickinpirate
jkx0778
goldenboy
Dutchboy101
Hook-Em
Jeepbronco1
19 posters
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AuthorMessage
Jeepbronco1
Poster child
Poster child
Jeepbronco1


Number of posts : 281
Age : 41
Location : Boerne
Rig : 07 unlimited rescue green X
specs. : 3.25 rc lift .37s on 17's .... lots of homebuilt parts!
Registration date : 2010-01-11

JK SUT build AKA Bobbed top Empty
PostSubject: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitimeSun 06 Mar 2011, 11:05 pm

Aight so heres my newest build... I was wanting a truck type look and be able to take the dogs with me with out having them in the jeep with me. So heres the attempt . It started with a damaged hardtop i picked up for cheap. from there we set the jig for cutting the top half. We used a router and it worked like a champ. from there we ran into our problems..... I thought the top was very symmetrical... its not exactly. But this was a minor hiccup for a do anything POP's, from there we pieced this top back together , with out sacrificing strength or looks. For the reassembly of the top i used west system epoxies. We were recommend with GFLEX 650 system, great for plastics and SMC. Pretty awesome stuff check out there site (the Kayak challenge). Didnt need to use fabrics or any other materials. From there i started on the repair of the damage corner, just using pieces of left over SMC. Then came the oh shit moment, I hope this worth it.... I cut the role bar!!!! affraid

So now this project isnt done yet but ive made major headway....

Things to come.

body work
Upol raptor liner the entire top
custom build the bulk head
Install the rear sliding window
customize the roll bar

Here are some photos of the process!


I hoping to have the SUT done by the end of the month but will see.
prepped top for cutting and epoxy
JK SUT build AKA Bobbed top DSC01426
JK SUT build AKA Bobbed top DSC01427
JK SUT build AKA Bobbed top DSC01430
pops making the CUT
JK SUT build AKA Bobbed top DSC01436
JK SUT build AKA Bobbed top DSC01443
JK SUT build AKA Bobbed top DSC01441
the assembly
JK SUT build AKA Bobbed top DSC01461
JK SUT build AKA Bobbed top DSC01463
JK SUT build AKA Bobbed top DSC01472
JK SUT build AKA Bobbed top DSC01477
JK SUT build AKA Bobbed top DSC01488
JK SUT build AKA Bobbed top DSC01507
JK SUT build AKA Bobbed top DSC01515
JK SUT build AKA Bobbed top DSC01516
JK SUT build AKA Bobbed top DSC01517
JK SUT build AKA Bobbed top DSC01518
JK SUT build AKA Bobbed top DSC01523
just wondering what it would look like with stock window..... but its a no go
JK SUT build AKA Bobbed top DSC01535
JK SUT build AKA Bobbed top DSC01541
JK SUT build AKA Bobbed top DSC01544
JK SUT build AKA Bobbed top DSC01548

Dont make fun of me, I know I know the rear tires dont match !!! what can I say, im cheap!!!
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Hook-Em
Got No Life
Got No Life
Hook-Em


Number of posts : 1223
Age : 57
Location : Helotes, TX
Rig : 2009 Sunburst Orange JK Sahara Unlimited
specs. : 4'' Rancho Sport Lift; 35x12.50x17 Nitto Trail Grappler MT's on 17x8.5 Alloys; Ace Rock Sliders; Poison Spyder Brawler Light Front Bumper; AEM Brute Force CAI
Registration date : 2010-09-08

JK SUT build AKA Bobbed top Empty
PostSubject: Re: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitimeMon 07 Mar 2011, 12:05 am

affraid is right on cutting the roll bar. Meh! I've heard they aren't really all that tough anyway. I'm sure your customized version will be better than stock.

I gotta say, that shortened top looks pretty cool. I look forward to seeing the finished result -- especially the liner.
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Jeepbronco1
Poster child
Poster child
Jeepbronco1


Number of posts : 281
Age : 41
Location : Boerne
Rig : 07 unlimited rescue green X
specs. : 3.25 rc lift .37s on 17's .... lots of homebuilt parts!
Registration date : 2010-01-11

JK SUT build AKA Bobbed top Empty
PostSubject: Re: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitimeMon 07 Mar 2011, 12:14 am

haha scary but the new custom roll bar will be awesome....I think and hope!
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Dutchboy101
Pathetic
Pathetic



Number of posts : 2270
Age : 53
Location : San Antonio, TX
Rig : Jeep
specs. : 37's and stuff
Registration date : 2008-04-03

JK SUT build AKA Bobbed top Empty
PostSubject: Re: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitimeMon 07 Mar 2011, 9:31 am

Way to go Brian. Awesome built, can't wait to see the finished result.
Are you changing out the rear glass? I think you mentioned putting in a sliding glass window?
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Jeepbronco1
Poster child
Poster child
Jeepbronco1


Number of posts : 281
Age : 41
Location : Boerne
Rig : 07 unlimited rescue green X
specs. : 3.25 rc lift .37s on 17's .... lots of homebuilt parts!
Registration date : 2010-01-11

JK SUT build AKA Bobbed top Empty
PostSubject: Re: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitimeMon 07 Mar 2011, 11:23 am

Thanks! Yep i order a sliding rear window so hopefully it looks and works good!
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goldenboy
Seasoned Vet
Seasoned Vet
goldenboy


Number of posts : 473
Age : 51
Location : houston (heights)
Rig : 08 jk unlimited
specs. : close to stock
Registration date : 2009-03-09

JK SUT build AKA Bobbed top Empty
PostSubject: Re: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitimeMon 07 Mar 2011, 2:50 pm

looking like its off to a good start!
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jkx0778
Pathetic
Pathetic
jkx0778


Number of posts : 2490
Age : 46
Location : San Antonio, TX
Rig : 2008 unlimited
specs. : in progress
Registration date : 2008-01-29

JK SUT build AKA Bobbed top Empty
PostSubject: Re: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitimeMon 07 Mar 2011, 5:50 pm

looks good so far. Kinda small space for your huge a$$ dog tho sasquatch


I really like this tho. can't wait to see the finished product. I've been thinking of doing the same thing but also extending the rear a few inches while doing a stretch in the rear. Just need more $$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$ No
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potlickinpirate
Got No Life
Got No Life
potlickinpirate


Number of posts : 898
Age : 55
Location : La Vernia Tx
Rig : 73 cj5
specs. : lined the whole thing
Registration date : 2009-09-04

JK SUT build AKA Bobbed top Empty
PostSubject: Re: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitimeMon 07 Mar 2011, 7:18 pm

SSSWWWEEEEET!

I have been following a thread over at Pirate4x4 that MBRP is doing...kinda similar

http://www.pirate4x4.com/forum/showthread.php?t=946856
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Jeepbronco1
Poster child
Poster child
Jeepbronco1


Number of posts : 281
Age : 41
Location : Boerne
Rig : 07 unlimited rescue green X
specs. : 3.25 rc lift .37s on 17's .... lots of homebuilt parts!
Registration date : 2010-01-11

JK SUT build AKA Bobbed top Empty
PostSubject: Re: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitimeMon 07 Mar 2011, 8:45 pm

hahahah huge ass dog is right , maybe i should have just bought a truck or maybe cut the dog in half.......

as for the MBRP im watching there build as well! that things gonna be sweet! I personally like river raiders jeep truck the best!! Its sick
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Chris
Got No Life
Got No Life
Chris


Number of posts : 962
Age : 49
Location : San Antonio
Rig : 1990 XJ Trigger
specs. : 4.5in. Rubicon Express lift. JCR front winch bumper. Warn 9in. dual beam lights. PIAA 520 ATP Extreme White lights on Conn Ferr Roof Rack. Cooper STT 285/75/16 on Moab rims. Ramsey 8000 winch. 4:10 G2 gears. Aussie 30 locker, and Detroit Tru Trac locker Dana 44. Poison Syder diff covers
Registration date : 2010-10-19

JK SUT build AKA Bobbed top Empty
PostSubject: Re: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitimeMon 07 Mar 2011, 8:49 pm

Sweet! bounce
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Renee10
Pathetic
Pathetic
Renee10


Number of posts : 2515
Location : San Antonio, Texas
Rig : 2007 Stone White 2-Door
Registration date : 2008-01-27

JK SUT build AKA Bobbed top Empty
PostSubject: Re: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitimeMon 07 Mar 2011, 9:15 pm

Wow, that looks awesome, good work!!
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http://www.jeep-nation.com
Jeepbronco1
Poster child
Poster child
Jeepbronco1


Number of posts : 281
Age : 41
Location : Boerne
Rig : 07 unlimited rescue green X
specs. : 3.25 rc lift .37s on 17's .... lots of homebuilt parts!
Registration date : 2010-01-11

JK SUT build AKA Bobbed top Empty
PostSubject: Re: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitimeMon 07 Mar 2011, 9:20 pm

thanks yall! This is the project that made miss canyons!! but im itching to go do some wheeling soon!
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Mr.RonGilbert
10" SUPER LOGGER
Mr.RonGilbert


Number of posts : 2701
Age : 54
Location : Mt. Belvieu, Texas
Rig : 08 Black Unlimited
specs. : Its a beater!
Registration date : 2009-01-18

JK SUT build AKA Bobbed top Empty
PostSubject: Re: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitimeMon 07 Mar 2011, 9:34 pm

Looks nice!
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Dern
Seasoned Vet
Seasoned Vet
Dern


Number of posts : 404
Age : 58
Location : NewBraunfels Tx
Rig : 07 Rubicon Unlimited
Registration date : 2009-04-01

JK SUT build AKA Bobbed top Empty
PostSubject: Re: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitimeTue 08 Mar 2011, 9:29 am

It amazing what a person can do with a little time and some power tools. hack

Looks good. weldor
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Jeepbronco1
Poster child
Poster child
Jeepbronco1


Number of posts : 281
Age : 41
Location : Boerne
Rig : 07 unlimited rescue green X
specs. : 3.25 rc lift .37s on 17's .... lots of homebuilt parts!
Registration date : 2010-01-11

JK SUT build AKA Bobbed top Empty
PostSubject: Re: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitimeWed 09 Mar 2011, 9:28 pm

Thanks its work in progress!
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Jeepbronco1
Poster child
Poster child
Jeepbronco1


Number of posts : 281
Age : 41
Location : Boerne
Rig : 07 unlimited rescue green X
specs. : 3.25 rc lift .37s on 17's .... lots of homebuilt parts!
Registration date : 2010-01-11

JK SUT build AKA Bobbed top Empty
PostSubject: Re: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitimeMon 04 Apr 2011, 11:20 pm

Here are some pics of the bulkhead being built, we went with wood but i have found out the hard way already that if it aint sealed its warping......:eek2: But all in all looks pretty good. Im kicking myself for buying a small window but its hard to know what to get with out seeing it in person ....(live and learn):thinking: But heres what ya want pictures!

Had to split this corner for fitting issues
JK SUT build AKA Bobbed top DSC01640

Chopped the roll bar completely
JK SUT build AKA Bobbed top DSC01648

framing process.

JK SUT build AKA Bobbed top DSC01641
JK SUT build AKA Bobbed top DSC01643
JK SUT build AKA Bobbed top DSC01645
JK SUT build AKA Bobbed top DSC01652

Covered the hing area
JK SUT build AKA Bobbed top DSC01654

U POL raptor liner! Pretty sweet stuff I was a little hesitant , but the products is nice.

JK SUT build AKA Bobbed top DSC01663
JK SUT build AKA Bobbed top DSC01665
JK SUT build AKA Bobbed top DSC01666
JK SUT build AKA Bobbed top DSC01676

Gotta get to work on the CAGE
JK SUT build AKA Bobbed top DSC01677

Installed the window! Great fit and pretty clean look!
JK SUT build AKA Bobbed top DSC01697
JK SUT build AKA Bobbed top DSC01701

bottom bulkhead to be built soon.
JK SUT build AKA Bobbed top DSC01694

Built some bed rails to give a even look in the back... I tried to stay level with windows for a nice line, Gonna finish welding them and paint today.
JK SUT build AKA Bobbed top DSC01688
JK SUT build AKA Bobbed top DSC01693
JK SUT build AKA Bobbed top DSC01702

ENJOY:beer:
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texas-kid
Poster child
Poster child
texas-kid


Number of posts : 321
Age : 57
Location : San Antonio TX
Rig : 07 jk 2 dr red rock
specs. : A couple of scratches, dents and a few broken parts now and then!!!
Registration date : 2008-06-29

JK SUT build AKA Bobbed top Empty
PostSubject: Re: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitimeTue 05 Apr 2011, 12:29 am

SWEET!!!!!!!!!!!!!!!!!!
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Dern
Seasoned Vet
Seasoned Vet
Dern


Number of posts : 404
Age : 58
Location : NewBraunfels Tx
Rig : 07 Rubicon Unlimited
Registration date : 2009-04-01

JK SUT build AKA Bobbed top Empty
PostSubject: Re: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitimeTue 05 Apr 2011, 1:41 am

Very Nice rock
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CRUX
Forum-ban-hammer-er
CRUX


Number of posts : 3197
Age : 52
Location : San Antonio, Texas
Rig : 2007 JK RUBI unlimited
specs. : 3.5 Rock Krawler X-factor mid arm
Registration date : 2008-01-24

JK SUT build AKA Bobbed top Empty
PostSubject: Re: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitimeTue 05 Apr 2011, 1:49 am

SEXY!!!
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http://www.cruzcreation.com
SBC_Tim aka thebigtman
Got No Life
Got No Life
SBC_Tim aka thebigtman


Number of posts : 944
Age : 50
Location : La Vernia, TX
Rig : YJ/TJ, V8, tons
Registration date : 2009-09-04

JK SUT build AKA Bobbed top Empty
PostSubject: Re: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitimeTue 05 Apr 2011, 9:34 am

Awesome!

Big cajones dude for taking on the project.

It's always good to see some hack and weldor !!!
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r_unda
Seasoned Vet
Seasoned Vet
r_unda


Number of posts : 794
Age : 41
Location : Corpus Christi, TX
Rig : 1998 Jeep Wrangler
specs. : 2.5L-4 Cyl., 33x10.5 BFG's Mud tires, 2.5 in. lift springs, 1.25 in. BL, 1 in. MML, 4.88 Gears, Front Powertrax No-Slip, Rear E-Locker, Chromoly axle shafts, SYE, Tera Low & 2Low, UCF Tummy Tuck, etc
Registration date : 2010-03-12

JK SUT build AKA Bobbed top Empty
PostSubject: Re: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitimeTue 05 Apr 2011, 10:50 am

Very NICE!!!
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Hook-Em
Got No Life
Got No Life
Hook-Em


Number of posts : 1223
Age : 57
Location : Helotes, TX
Rig : 2009 Sunburst Orange JK Sahara Unlimited
specs. : 4'' Rancho Sport Lift; 35x12.50x17 Nitto Trail Grappler MT's on 17x8.5 Alloys; Ace Rock Sliders; Poison Spyder Brawler Light Front Bumper; AEM Brute Force CAI
Registration date : 2010-09-08

JK SUT build AKA Bobbed top Empty
PostSubject: Re: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitimeTue 05 Apr 2011, 10:51 am

Almost there....

Awesome job, Brian! It's coming along quite well. Are you gonna U-Pol the rails and rail tubes too? That will be a nice touch. Looking forward to how you:

  • Finalize cage
  • Close in the cab area


Waiting for the next update. What a Face
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Jeepbronco1
Poster child
Poster child
Jeepbronco1


Number of posts : 281
Age : 41
Location : Boerne
Rig : 07 unlimited rescue green X
specs. : 3.25 rc lift .37s on 17's .... lots of homebuilt parts!
Registration date : 2010-01-11

JK SUT build AKA Bobbed top Empty
PostSubject: Re: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitimeTue 05 Apr 2011, 10:54 am

Thanks yall!! Ya I wanna spray the rails as well as the bottom portion of the bulkhead once done. Also I think I want to spray the cage as well !!!! I need to get work on this thing!!!
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emd2000tbd
Straight off the lot
Straight off the lot
emd2000tbd


Number of posts : 48
Age : 54
Location : San Antonio
Rig : 2009 JK
specs. : 2" lift, 285/70R17 BFG KM2's, Olympic Bumpers, KC lights, Smittybuilt winch, and some other things here and there!
Registration date : 2009-08-09

JK SUT build AKA Bobbed top Empty
PostSubject: Re: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitimeTue 05 Apr 2011, 9:49 pm

Damn man...that is sweet!
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Duke
Seasoned Vet
Seasoned Vet
Duke


Number of posts : 477
Location : central texas
Rig : JEEP
Registration date : 2008-04-13

JK SUT build AKA Bobbed top Empty
PostSubject: Re: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitimeTue 05 Apr 2011, 10:27 pm

When I cut the top my old JK two years ago everyone thought I was crazy. Now I really I realized I just lacked the vision to finish the job after making the cuts. Looks great.

Maybe I missed it, but why not leave in the factory rear glass. Simpler and would keep the defrost, wiper, etc....
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JK SUT build AKA Bobbed top Empty
PostSubject: Re: JK SUT build AKA Bobbed top   JK SUT build AKA Bobbed top Icon_minitime

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